Trunnion Ball Valve

Trunnion ball valves are combined with trunnion-mounted balls and unique spring-loaded seats. We are trunnion ball valve manufacturers in China providing API 6D trunnion ball valves with bubble-tight shut-off and low operating torques, even at extremely high pressure and large sizes.

Trunnion ball valves are double block and bleed with self-relieving seats;  DIB seats are also available on request. Trunnion ball valves are made of cast or forged steel; their construction comes in 2 or 3 pieces, depending on the size and class.

The Trunnion ball valves are designed according to API 6D. All the trunnion ball valves are strictly tested to API 6D/API 598 with zero leakage before leaving the factory.

Relia has manufactured and exported trunnion mounted ball valves for more than 20 years. We are happy to provice customized trunnion ball valve. Welcome to contact us for technical support and best price.

Trunnion Ball Valve Design Features

1. Gerneral Design

In the trunnion mouned ball valve, the ball is fixed by a trunnion shaft (sizes 4" and smaller) or retaining plate (sizes 6" and above); and the seat rings are floating, free to move against the ball along the valve center line. The trunnion shaft / retaining plate, together with bearings, absorb the side load created by the pressure acting on the ball.

At low pressure, the seat tight sealing is ensured by the preload of the springs acting on the seat rings. Along with the pressure increasing, the process medium pressure pushes the seat rings against the ball to provide additional load for tight sealing.

The ball and stem are independent of each other to minimize the effect of the side thrust generated by the pressure acting on the ball.

trunnion ball valve ball supported by trunnion
trunnion ball valve ball supported by retainer plate
 
The ball is fixed by a trunnion shaft
The ball is fixed by a retaining plate

 

2. Ball Seat Alignment

Mechanical stops are equipped on all trunnion ball valves to ensure the ball is never over-rotated.

ball seat alignment

3. AED O-Ring

When the trunnion ball valve is used in high-pressure gas applications (e.g., hydrocarbon gas service under class 600 and above), the gas may be absorbed into the molecular structure of elastomeric O-rings. If the valve is subjected to sudden decompression, the O-rings may be destroyed by the rapidly expanding gas. Special AED O-rings or Lip seals suitable for such service conditions are available on request to avoid this possibility.

4. Low Fugitive Emission Trunnion Ball Valve

Accurate machining of stem, gland, and bonnet sealing surfaces with double sealing (O-ring primary seal plus graphite gasket seal) ensures low emission, which is in compliance with the most severe pollution-control regulations such as API 641. The test certifications are available on request.

5. Seat Design

Trunnion ball valves are with standard seat design: primary soft seal, and secondary metal to metal seal. Seat insert is designed as pressed-in type which is easy for maintenance.(Fig. 1) Optional design with primary metal to metal seal and secondary soft seal seat design is also available upon request.(Fig. 2)

primary soft seat, secondary metal to metal seat
Primary soft seal, and secondary metal to metal seal (PMSS seat)

6. Seat Types

a) Standard: Single Piston Effect Seats (Self Relieving Seats)
In a trunnion mounted ball valve, medium pressure, both upstream and downstream, creates a resultant thrust to the seat rings against the ball to assure tight sealing; Medium pressure acting in the body cavity creates a resultant thrust to push the seat rings away from the ball.

The single piston design permits the automatic release of any over pressure in the body cavity when the valve is in the fully open or fully closed position. (Fig. 3,4)

Double Block and Bleed Trunnion Ball Valve
When the ball is in the closed position, each seat seals off the process medium independently at the same time between the up/down stream and body cavity; it allows bleeding of the trapped cavity pressure (DBB) through drain or vent valve. The double block and bleed function makes it possible to flush the valve under pressure and verify that the seats are sealing properly.(Fig. 7)

trunnion ball valve single piston seat
Single piston effect seat (self-relieving seat)
 

trunnion ball valve double block and bleed
Trunnion ball valve with double block and bleed
 

b) Option 1: Double Piston Effect Seats (Double Isolation and Bleed Ball Valve)
In trunnion ball valves, medium pressure, both upstream and downstream as well as in the body cavity, creates a resultant thrust that pushes the seat rings against the ball. Valves with double piston effect seat rings require a cavity pressure relief device to reduce the build-up of over pressure in the body cavity. (Fig. 5,6)

trunnion ball valve double piston effect seat

c) Option 2: Combination Seats (Single Piston Effect Seats*Double Piston Effect Seats)
In trunnion ball valves, combination seats design is available on request. That is a standard seat design used for upstream side and a double piston effect seats design used for downstream. The advantage is it can reach double piston effect seats design function without cavity pressure relief device to saves the cost, meanwhile only need a little care to install valve per flow direction arrow. (Fig. 3,6)
 

7. Fire Safe

a) External leakage prevention
In trunnion ball valves, all the possible external leakage point between stem and gland flange, gland flange and body, body and adapter are sealed with primary O-ring then secondary graphite gasket. When fire burned out the primary O-ring seal, the secondary graphite gasket seal still can prevent the process medium from external leakage.(Fig. 9)
trunnion ball valve fire safe design


b) Internal leakage prevention
For a trunnion ball valve, when fire burned out the primary O-ring seal between the floating seat ring and adapter, also the seat insert between seat ring and ball, the secondary graphite seal between seat ring and adapter, and seat ring & ball metal to metal contact pre loaded by spring will minimize the internal process medium leakage. (Fig. 10,11)

ball valve fire safe internal leakage prevention
Internal leakage prevention
 

8. Anti-static Device

Spring plus graphite type anti-static device are applied between the ball, stem, gland flange and body, to keep the electrical continuity between all the metallic components, and ensure the resistance lower than the most severe service requirement.(Fig. 8)

9. Blow-out Proof Stem

In a trunnion ball valve, the stem is made separately from the ball with integral T-type round shoulder, retained by gland, (other designs are available on request).(Fig. 8)

anti-static-device-anti-blow-out-stem
Anti-static device, blow-out proof stem
 

10. Emergency Sealant Injection System

6” and larger trunnion ball valve (or smaller size on request) are equipped with sealant injection located at stem and seats area. The injection is integrated with check valve to provide backup sealing, also a check valve is equipped at front of seat sealant injection to avoid blowing out in case wrong operation. When the soft sealing materials (seat inserts and o-rings) are damaged and leakage happened by fire or other accident, the sealant can be injected through the injection fittings.(Fig. 12)
Trunnion Ball Valve

 

Trunnion Ball Valve Drawing & Material Specifications

Trunnion Ball Valve Drawing

trunnion ball valve drawing

Material Specifications

Part No. Part Name A105 Body LF2 Body F316 Body
1 Nut A194 2H A194 7 A193 B8
2 Bolt A193 B7 A320 L7 A182 F316
3 Bonnet ASTM A105 A350 LF2 A182 F316
4 Gasket SS304+Graphite SS316+Graphite SS316+Graphite
5 O-Ring Viton AED Viton AED Viton AED
6 O-Ring Viton AED Viton AED Viton AED
7 Graphite SS304+Graphite SS316+Graphite SS316+Graphite
8 Spring Inconel X-750 Inconel X-750 Inconel X-750
9 Seat Ring A105+ENP A182 F316 A182 F316
10 Pin Carbon Steel Stainless Steel Stainless Steel
11 Trunnion A105+ENP A182 F316 A182 F316
12 Bearing C.S+Graphite S.S+Graphite S.S+Graphite
13 Gasket SS304+Graphite SS316+Graphite SS316+Graphite
14 Ball A105+ENP A182 F316+ENP A182 F316+ENP
15 Drain Plug A182 F316 A182 F316 A182 F316
16 A105+ENP Stainless Steel Stainless Steel Stainless Steel
17 Seal Ring Viton AED Viton AED Viton AED
18 Seat Ring PEEK/Nylon PEEK/Nylon PEEK/Nylon
19 Feet Carbon Steel Carbon Steel Carbon Steel
20 Injection Plug Stainless Steel Stainless Steel Stainless Steel
21 Lifting Lug Carbon Steel Carbon Steel Carbon Steel
22 Body ASTM A105 A350 LF2 A182 F316
23 Safety Valve Carbon Steel Carbon Steel Carbon Steel
24 Relief Valve Carbon Steel Stainless Steel Stainless Steel
25 Trunnion Bearing C.S+Graphite S.S+Graphite S.S+Graphite
26 Stem A182 F6A A182 F316 A182 F316
27 Key Carbon Steel Carbon Steel Carbon Steel
28 Thrust Washer PTFE PTFE PTFE
29 O-Ring Viton AED Viton AED Viton AED
30 Stuffing Box ASTM A105 A350 LF2 A182 F316
31 Bolt A193 B7 A320 L7 A193 B8
32 Packing SS304+Graphite SS316+Graphite SS316+Graphite
33 Adapter ASTM A105 A350 LF2 A182 F316
34 Bolt A193 B7 A320 L7 A193 B8
35 Nut A194 2H A194 7 A194 8
36 Bolt A193 B7 A320 L7 A193 B8
37 Worm Gear Ductile Iron Ductile Iron Ductile Iron

 

Related Information

Valve body material selection guide

Ball valve seat material selection guide 

Trunnion ball valve VS floating ball valve

API 6D testing requirements

Ball valve torque chart

Trunnion Ball Valve
File Size:0.63 MB | Date:02/05 2023
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